The production process of plush toys can be roughly divided into the following key steps:

1、 Preliminary preparation

Exterior design and sampling

The design department designs the appearance of plush toys based on customer requirements or market trends, and creates samples through computer or manual typesetting.

After the sample production is completed, confirmation and modification are carried out to ensure that the final design meets the requirements.

Layout and Material Selection

According to the design draft, arrange the layout, calculate the required materials, and select suitable plush fabrics, fillers, and other accessories.

2、 Crop

Cutting methods: Traditional cutting methods include hot cutting, cold cutting, and manual cutting, while modern factories often use laser cutting to improve efficiency and accuracy. When cutting, attention should be paid to the orientation, color difference, and layout of the fabric to save materials and avoid waste.

Cutting equipment: Select suitable cutting equipment based on fabric characteristics and cutting requirements, such as laser cutting machines, punching machines, electric shears, etc.

3、 Sewing

Sewing process: Sew the cut plush toy parts according to the design drawing to form the basic shape of the toy. During the sewing process, attention should be paid to aligning the upper and lower pieces, controlling the edge distance, and ensuring the stitching quality.

Sewing equipment: Industrial high-speed flat sewing machines are usually used for sewing, selecting suitable needles and needle plates for different fabrics.

4、 Post organizing

The post-processing process is relatively complex, including multiple steps and various equipment:

Binding eyes and noses: When binding accessories such as eyes and noses on plush toys, attention should be paid to the quality and positional accuracy of the accessories.

Filling: Fill plush toys with PP cotton or other filling materials to ensure even and full filling, and meet design requirements.

Sewing and shaping: Stitching and filling the mouth and shaping it to make the appearance of plush toys more beautiful and three-dimensional.

Manual processing: Manually process the details of plush toys, such as trimming burrs, adjusting shapes, etc.

Needle inspection and packaging: Use a needle inspection machine to check for metal residues in toys, ensuring their safety and harmlessness; Finally, packaging and storage are carried out to prepare for factory sales.

5、 Quality Control and Inspection

Quality control and inspection are essential links throughout the entire production process. From raw materials entering the factory to finished products leaving the factory, every process requires strict quality inspection and control to ensure the quality and safety of plush toys.

In summary, the production process of plush toys includes multiple stages such as preliminary preparation, cutting, sewing, post finishing, as well as quality control and inspection. These links are interrelated and interdependent, together forming a complete system for the production of plush toys.